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Balanset-1A

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发表于 7 天前 | 显示全部楼层 |阅读模式

Balanset-1A: Revolutionary Mobile Balancer & Vibration Analyzer
Modern Dynamic Balancing Solution
Balanset-1A stands as an revolutionary solution for rotor balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is 3-10 times more affordable than traditional vibration analyzers while retaining superior measurement accuracy. The system enables on-site balancing directly at the equipment's installation site without necessitating removal, which is essential for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company specializing in the creation and manufacturing of instruments for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has representatives in Portugal.
Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications
Measuring Parameters
Balanset-1A delivers precise measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for determining rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic computation of corrective masses.
Full Kit Components
The standard Balanset-1A delivery includes:

Measurement unit with USB interface - main module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation

Functional Capabilities
Vibrometer Mode
Balanset-1A functions as a complete vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function allows significant acceleration of repeat balancing of similar equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The easy-to-use program interface provides step-by-step guidance through the balancing process, making the device usable to personnel without specific training. Key functions include:

Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)

Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is efficiently applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device offers particular value for agriculture, where uninterrupted operation during season is essential. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly enables preventing costly downtime during peak harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Benefits Over Similar Products
Economic Value
At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on outsourced balancing specialist services reaches thousands of euros annually.
Ease of Use
Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specific vibration diagnostics training.
Mobility and Autonomy
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in remote conditions, at distant sites, and in inaccessible locations without external power supply.
Versatile Application
One device is appropriate for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and two-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers successfully balanced radial fans, achieving lower energy consumption, abolished excessive noise, and increased equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an indispensable tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to decreased fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices

Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Bulk Discounts: up to 15% for orders of 4+ units

Purchase Options

Official Website: vibromera.eu (recommended)
eBay: certified sellers with 100% rating
Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, credit cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price

Summary
Balanset-1A represents an ideal solution for organizations aiming to establish an effective equipment balancing system without major capital expenditure. The device opens up access to professional balancing, allowing small businesses and service centers to offer services at the level of large industrial companies.
The mix of reasonable price, ease of use, and professional features makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, reduced operating costs, and improved competitiveness of your company.
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