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Balanset-1A

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发表于 2025-6-18 21:42:36 | 显示全部楼层 |阅读模式

Balanset-1A: State-of-the-art Portable Balancer & Vibration Analyzer
Next-generation Dynamic Balancing Solution
Balanset-1A serves as an innovative solution for rotor balancing of rotors in their own bearings, created by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is 3-10 times more affordable than traditional vibration analyzers while maintaining exceptional measurement accuracy. The system allows field balancing directly at the equipment's working position without necessitating disassembly, which is vital for minimizing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company specializing in the creation and manufacturing of instruments for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:

Official website: https://vibromera.eu/shop/2/

Technical Specifications
Measurement Parameters
Balanset-1A provides accurate measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device employs phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates pulse signals for calculating RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic calculation of correction masses.
Full Kit Components
The standard Balanset-1A delivery includes:

Measurement unit with USB interface - main module with embedded preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for precise measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation

Operating Capabilities
Vibrometer Mode
Balanset-1A operates as a complete vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers visualization of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and two-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function allows significant acceleration of repeat balancing of identical equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The intuitive program interface provides step-by-step guidance through the balancing process, making the device usable to personnel without special training. Key functions include:

Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)

Fields of Use and Equipment Types
Industrial Equipment
Balanset-1A is effectively applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides special value for agriculture, where uninterrupted operation during season is vital. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly permits avoiding costly downtime during critical harvest periods.
Specialized Equipment
The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Advantages Over Similar Products
Economic Efficiency
At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services amounts to thousands of euros annually.
Ease of Use
Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without special vibration diagnostics training.
Portability and Autonomy
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in outdoor conditions, at distant sites, and in difficult-access locations without separate power supply.
Versatile Application
One device is appropriate for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving lower energy consumption, eliminated excessive noise, and prolonged equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to lower fuel consumption and bearing wear.
Pricing and Delivery Terms
Current Prices

Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Volume Discounts: up to 15% for orders of 4+ units

Acquisition Options

Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels

Payment and Shipping Terms

Payment Methods: PayPal, credit cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price

Final Assessment
Balanset-1A represents an perfect solution for organizations aiming to implement an successful equipment balancing system without major capital expenditure. The device makes accessible access to professional balancing, allowing small companies and service centers to offer services at the level of large industrial companies.
The combination of accessible price, ease of use, and professional functionality makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, lower operating costs, and increased competitiveness of your business.
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